Up to
800
Piston diameter
As a specialist in large hydraulic cylinders, we are able to cater to your individual requirements. Our team of experienced and highly trained product developers, engineers and production specialists develop and manufacture hydraulic cylinders for the most demanding operating conditions. Our production facilities are equipped with a wide range of machinery, allowing us to meet the most exacting specifications.
We master challenges. Our engineering and consulting expertise allows us to provide optimal solutions.
We also offer our manufacturing expertise for processing complex components and large parts according to your mechanical drawings.
We see ourselves not only as a manufacturer, but as your development partner at eye level.On this page, you will find a full description of the services we offer, as well as an explanation of our working methods.
ANCHOR LINK HERE: "custom-made-hydraulic-cylinders"
As a specialist for special cylinders, we optimise existing designs and find new solutions for your challenges.
That's why every customised hydraulic cylinder is individually tailored to your requirements. Always reliable and to the highest quality standards.
We have bundled all of our expertise, i.e. design, engineering and production, in one place - our home base in Herzogenrath near Aachen. This means you benefit from our short communication and production paths.
This gives you these benefits in particular:Reliability and speed.
Thanks to our direct access to planning and production, we can react flexibly right from the development stage.
In accordance with your requirements, we advise you on the selection of the appropriate piston rod coating and a fitting sealing concept - suitable for your application with the highest safety requirements even under aggressive environmental conditions (corrosion resistance) and high loads.
In addition, we can draw on decades of experience in the selection of stroke measuring systems and bearing technology in various applications.
We process numerous materials for the production of our hydraulic cylinders, such as structural steels, stainless steels, heat-treatable steels and non-ferrous metals.
On request, we are able to design your hydraulic cylinder in accordance with the relevant standards and prepare a corresponding certificate, for example in accordance with:
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DIN /EN Norm
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FKM guideline
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DNV (previous Germanische Lloyd)
Our company is proud to utilise state-of-the-art methodology for the design and calculation of our cylinders. We use our engineering and FEM analysis for this purpose.
Our machinery, which enables us to manufacture hydraulic cylinders with piston diameters of up to 800 mm - and even larger in special cases - is also a great benefit.
Would you like to find out more about our machinery? Then take a look at our production.
Key data for special cylinder production
Up to
14
Cylinder weight
Up to
6000
Stroke
You will find our customised hydraulic cylinders in the following and many other areas of application:
We manufacture these types of hydraulic cylinders for you, among others:
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Double-acting hydraulic cylinders
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Single-acting hydraulic cylinders
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Spring cylinder
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Telescopic cylinder
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Synchronised cylinder
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Lifting cylinder
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Lift cylinder
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Press cylinder
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Pressure cylinder
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Differential cylinder
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Rapid traverse cylinder
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Spare cylinder
Enquiry
Let's talk about your requirements.
We will inform you without obligation about how we can supply you with customised and innovative products for demanding projects with deep-R.
ANCHOR LINK HERE: "deep-R"
A real competitive advantage
Our goal is to develop hydraulic cylinders that make a difference.
A difference for our customers because they enable them to build more powerful or space-saving machines - and a difference for the environment by reducing CO2 emissions wherever possible and developing products that set sustainability standards in our industry.
In co-operation with Wirsing Industrial Research and leading institutes at the RWTH, we have been able to develop the ground-breaking deep-R technology for our customers.
-35 % reduced volume und weight
+25 % Increased performance
+100 % longer service life
Sustainability
Research
deep-R
is the solution for you if you answer yes to one of these questions:
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Do you want to downsize your system, but the hydraulic cylinder won't allow it?
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Do you need more power, but your system must not get any bigger?
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Are short-lived components a source of frustration for you?
ANCHOR LINK HERE: "engineering-and-fem-analysis"
We overcome technological challenges with engineering: We succeed in advancing, improving and optimising hydraulic cylinders thanks to our highly trained engineers and our proximity to research institutions.
We are constantly developing new solutions for our customers' challenges.
This has resulted in our deep-R technology.
We work on new solutions every day to raise your hydraulic cylinders to a new level.
Design and calculation according to the latest standards - Finite Element Method (FEM)
We use modern calculation methods and software to develop the optimum design for your application. With the help of the finite element method, design problems can be identified, analysed in more detail and solved:
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Evaluation and optimisation of the service life of your hydraulic cylinder (fatigue strength, endurance strength)
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Requirements-orientated design of new constructions
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Analysing and providing valid evidence
With the knowledge of the stresses acting in a complex component, the design can be optimised.
By using FEM analyses in the design process, we are able to identify and eliminate critical points on components at an early stage.
This prevents oversized designs while increasing safety at the same time. On request, we can provide you with a detailed proof of strength - for example based on relevant standards such as DIN EN, FKM guidelines or DNV.
The FEM analysis has these advantages for you:
savety
Computer-aided FEM analyses can be used to investigate non-linear effects such as material failure, buckling and instabilities. These calculations ensure that our designs comply exactly with the required safety standards. This analysis is particularly important for hydraulic cylinders for cranes, as it guarantees stability and reliability under the highest loads.
Cost savings and efficiency
FEM analysis enables the design to be optimised in terms of resources while maintaining or increasing component strength and rigidity. FEM therefore also focusses on the development of lightweight solutions. In addition, you save time and resources in the development of prototypes.
Precision
With the help of FEM analysis, precise calculations and simulations can be carried out - even for issues where conventional calculation methods reach their limits.
Innovations and expertise
By analysing complex components and operating conditions, we can gain new insights and create innovations - as we have proven with our deep-R technology.
ANCHOR LINK HERE: "tube-processing"
We are your experts for tube processing.
Durch unseren breiten Maschinenpark haben wir sämtliche Möglichkeiten zur Bearbeitung großformatiger Zylinderrohre.
We can help you with the following challenges in the field of tube processing and offer the manufacture of ready-to-install components:-
Turning
Conventional and CNC-controlled machining
up to ⌀ 1200 mm short turned parts
up to ⌀ 800 mm max. 4.500 mm length
up to ⌀ 600 mm max. 5.900 mm length -
Deep drilling
Up to inside ⌀ 460 mm, max. drilling length 5.000 mm
up to inside ⌀ 800 mm boring
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Honing
Up to inner ⌀ 530 mm, max. honing length 8.000 mm
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Drilling/milling
Traverse path 4.000 x 1.300 x 1.500 (Lagun BM 4)
Max. component length 8.000 mm
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Stone and belt grinding
up to ⌀ 550 mm, max. length 3.600 mm
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Interior and exterior coating
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Heat treatment
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Paintwork
ANCHOR LINK HERE: "hydraulic-cylinder-repair"
Your hydraulic cylinder no longer works?
Repairs are often a cheaper and quicker alternative than buying new cylinders.
In addition, a repair saves resources and is therefore more sustainable.
With over 70 years of experience, we are experts in hydraulic cylinders and will repair your cylinder even if it is not an ACONA hydraulic cylinder.
We are also happy to support you in identifying the causes of failure and optimisation potential.
We offer the following cylinder repair services:
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Repair of the functional and running surfaces
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Identification and determination of the sealing concept
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Restoration of coatings
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New production of wearing parts
ANCHOR LINK HERE: "kontakt"
Contact
What can we do for you?Whether hydraulic cylinder enquiry, tube machining, repair or general questions.
We will be happy to advise you.