Custom Hydraulic Cylinders

Why should ACONA manufacture your custom hydraulic cylinder?

• Specialist for custom cylinders

  We develop and manufacture custom hydraulic cylinders precisely tailored to your technical requirements and operating conditions.

• Engineering expertise

  We support you already in the development phase with the design, engineering, and optimization of your cylinder solution. To ensure maximum accuracy, we use FEM analysis.

• Fulltime project support

  We support your project from technical consulting through design and manufacturing all the way to final delivery.

• Flexible machinery fleet

  Thanks to our versatile machinery fleet, we can respond flexibly to a wide range of requirements and production volumes.

• Entwicklungspartner und nicht nur Hersteller

  Together with you, we develop the right solution for your application—from the initial idea to the engineering design.

• Short communication and production pathways

  Thanks to short decision-making processes and in-house manufacturing, we can implement projects quickly and efficiently.

As specialists in custom hydraulic cylinders, we optimize existing designs and develop new solutions for your challenges.

That is why every custom hydraulic cylinder is individually tailored to your requirements—always reliable and manufactured to the highest quality standards.

Your challenge is our starting point!

Whether extremely confined installation spaces, high dynamic loads, special media guidance, or complex sealing concepts — our cylinders are designed for maximum functionality under real operating conditions.

• Dynamic load changes
• Vibrations
• Corrosive or abrasive media
• Unsuitable temperatures
• Narrow installation spaces
• High amount of cycles

With our proprietary deep-R process, we not only optimize weld seams and material utilization, but also develop more compact, efficient, and robust cylinder solutions — precisely tailored to your process.

Which types of hydraulic cylinders can we offer to you?

Different applications require different types of hydraulic cylinders.
To ensure you are perfectly equipped for your needs, we offer, among others, the following hydraulic cylinder types:

• Double-acting hydraulic cylinders
• Single-acting hydraulic cylinders
• Spring cylinder
• Telescopic cylinder
• Synchronised cylinder
• Lifting cylinder
• Lift cylinder
• Press cylinder
• Pressure cylinder
• Differential cylinder
• Rapid traverse cylinder
• Spare cylinder
• Replacement cylinder

Your hydraulic cylinder in 5 steps

At our company, the production of a hydraulic cylinder goes through five carefully managed steps to ensure the final product meets your exact requirements.
From the initial planning to final delivery, we pay attention to every detail to guarantee the highest quality and reliability.

Planning

The first step is a detailed consultation to clarify all key factors for your hydraulic cylinder.
These include the stroke length, required force, and piston diameter, as well as installation location, ambient temperature, and operating frequency.
If you already have specific engineering plans, we will implement them exactly to your specifications.
We are also pleased to assist in developing design plans.

Our experienced engineers use precise FEM analyses (Finite Element Method) to realistically simulate mechanical loads.
This approach enables detailed mapping of complex component geometries and accurate calculation of stresses, deformations, and loads under actual operating conditions.
Critical areas are identified early, precisely optimized, and both safety and service life of your cylinder are significantly increased.

Offer

Once all details have been clarified, we will provide you with a tailored proposal for your hydraulic cylinder. This offer takes into account not only the specific technical requirements but also your individual preferences regarding delivery time and budget. We provide transparent cost structures that make every step of the production process clear. Our aim is to offer you the best value for money while always ensuring the highest level of quality.

Construction

With the defined parameters, we begin designing your hydraulic cylinder, relying exclusively on proven methods and high-grade materials to guarantee the desired service life and maximum reliability.
Technical challenges are overcome by our experienced engineering team during the design phase.
Thanks to our proprietary deep-R process, we can increase the strength of weld seams and enhance the overall performance of the cylinder.
This enables us to design slimmer and more efficient hydraulic cylinders that withstand higher loads and are more environmentally friendly through significant material savings.

Quality control

After the hydraulic cylinder has been manufactured, it undergoes comprehensive quality control.
We test the functionality, load capacity, and durability of the cylinder to ensure our product meets your high expectations and operates reliably.